Equipment Protection Services keep customer's production running and reduce financial risk by making sure that their fixed and mobile equipment is in tip-top shape – with scheduled inspections, extended warranties and remote monitoring.

Customer benefits

• Peace of mind

• Plan your budget

• Improve availability, performance, reliability and profitability of your aggregate operation with data driven decisions

Equipment Protection Services (EPS)

• Extra coverage and insurance for your most valuable assets

• Fixed 5 year /10,000h* from the equipment start-up

• Extended warranty invoiced with equipment delivery

• Inspections, spares, wears and possible metrics retrofit invoiced separately

Availability Services maximize the available equipment uptime by minimizing unexpected failures with Crusher Wears services and Screening Services. Our field service expertise and Recommended Parts Lists (RPLs) make the service stops as short as possible.

Customer benefits

• More equipment uptime and availability

• More production hours

• Less unexpected failures

• Shorter time to service the equipment

WearFlow packages

• All the necessary parts which will wear out over time

• Feeder parts: Side rubbers & fixing items, Scrapers

• Pre-screen parts: Side wear liners, Media, Bottom wear liners

• By-pass chute parts: Wear plates, Discharge rubbers

• Crusher parts: Working wears, Protective wears

• Conveyor parts: Side rubbers & fixing items, Scrapers

Wear Profile Analysis

• Crusher wear part is scanned on site

• Scanning is analyzed by product line engineers

• Report of wear profile is given to end customer with recommended actions

Preventive maintenance kits

• Easy to order and preventive maintenance parts to perform scheduled maintenance

• Recommended parts for 250h, 1000h & 2000h maintenance schedule

• Breathers

• Air and fuel filters

• V-belts and drive belts

Full Container Load (FCL)

• Container is filled with crusher wears and sent to end customer or distributor site directly from foundry

• Container sizes are: 20’ or 40’

• Ensures plant uptime

• Scheduled deliveries according to crushing plant needs

1000h Inspection Service

• Standardized inspection for all major components and overall performance

• Inspections ensures there are no surprises regarding equipment condition

• Increases planning and preparation which reduces the total cost of ownership

• For LT’s, ST’s crushers and screens

ScreenCheck®

• The ScreenCheck® system is a rugged, wireless sensor and software system.

• Combines precision measurements with easy to use software to enable complete testing and documentation

• Orbit analysis

• FFT analysis

• Side motions analysis

Performance Services help customers get more out of their machinery, whether it is more capacity, lower cost per ton or better end-product quality. Bruno analysis and wear part selection get the best out of existing process, while Chamber Optimization and Panel Optimization are tools for improving asset performance.

Customer benefits

• More tons and throughput

• Less waste and higher yield

• More desired fractions

• Better energy efficiency

Operation & Process Optimization

• Customer targets are delivered step-by-step

• Solutions are built to deliver: Acceptable Energy Consumption, Operating Efficiency & Production Quality

• Applicable for bigger size stationary quarry customers

• 4 Steps: Benchmark Quarry index, Workshop, Audit & Service

Chamber Expert Service

• Right standard crusher wear parts and optimal running parameters based on customer targets

• End product mix

• Energy efficiency

• Production capacity

• Product curve

• Wear parts lifetime

• Share of desired fractions

Chamber Optimization Service

• Simulated approach to optimize crusher and overall plant performance by designing a tailor-made chamber for the application

• Crusher performance

• Crushing efficiency

• Optimal product curve

• More uptime

• Balanced crushing process

Screen Panel Optimization

• Metso makes it possible to track wear life and analyze performance for optimization.

• Plan when to order new media

• Plan maintenance

• Discover wear patterns and evaluate the impact

Asset Upgrade Services keep your machinery up-to-date with the most useful upgrades and retrofits. The Asset Care offering maintains your equipment performance and availability,

Asset Boost offers performance-boosting options, upgrades and retrofits while Asset Improve has advanced upgrades such as automation and electrification.

Customer benefits

• Meet sustainability regulations or standards ​

• Reduce downtime​

• Keep asset running​

• Prolong service interval

Capital spares replacements​

• Latest design OEM quality capital spares with guaranteed fit and function.​

• Improved main parts eg. Pitman’s, frames, frame parts, shafts​

• Tri-nut for easy fastening C-jaw’s​

• Warranty​

• Sustainability

Lifting tools and maintenance platform​

• Specially designed, fit-for-purpose tools makes wear part change-outs faster and more efficient​

• Maintenance tools (C, HP)​

• Maintenance platform C-jaw crushers

GP/HP Offline filter​

• ​Avoid oil changes and gain maximum uptime with clean oil​

• Increased uptime for production machinery​

• Extended oil lifetime​

• Low consumption of lubricants​

• Savings in inline filters​

• Extended service life for crusher and lubrication components

Automation upgrades for crushers​

• IC Series automation for GP, HP, C series™ crushers​

• Color display upgrade provides better visibility and allows for saving and loading parameters.​

HP200e upgrade​

• Head assembly and bowl assembly upgrades for no-backing liners for quick, easy and safe liner change and more uptime

• Specific feed cone lifting tool ​

• Enhanced tramp release cylinder mounting​

• Head anti-spin brake to slow down head spin​

• Kinematics upgrade of eligible crushers for higher performance levels in secondary and tertiary applications

Site Booster – Crusher and Screen upgrades and replacements

• Metso SiteBooster is your complete plant upgrade tool.

• Choose from a fully custom setup or standardized modules

• 3 Steps: Audit, Redesign, Implement

Plant control solution​

• Metso prime sites or 3rd party sites with electrical and automation systems​

• Process operations optimization​

• Proactive regulations​

• Easy to control automatically, manually and locally​

• Fully compliant with advanced safety rules​

• Troubleshooting optimization and production report

Find your hidden strengths

Aggregate contractors and quarries need to be prepared for changes in the markets, requirements, or end products to stay ahead of the game. Metso's Aggregates Services portfolio is designed for constant improvement of your business, keeping what is good and improving what requires development.

The offering consists of different parts and services solutions to provide Protection, Availability, Performance, and Upgrades for your Metso equipment both stationary and mobile.

Explore our offering to see how Metso can support your operations.